Hyundai Santa Fe: TJ Joint. Repair procedures - Driveshaft Assembly - Driveshaft and axleHyundai Santa Fe: TJ Joint. Repair procedures

Removal

Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
The boot band should be replaced with a new one.
1.
Remove the Front Driveshaft.
2.
Remove the housing circlip (B) from the driveshaft spline (A).

3.
Remove both boot bands from the TJ housing.

4.
Remove the TJ housing (A).

Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.

5.
Remove the retainer ring (A) from the shaft.

6.
Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).

7.
Clean the spider assembly.
8.
Remove the TJ boot (A).
For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).


Inspection

1.
Check the spider assembly for roller rotation, wear or corrosion.
2.
Check the groove inside the joint case for wear or corrosion
3.
Check the TJ boots for damage and deterioration.

Installation

1.
Wrap tape around the driveshaft spline(TJ) to prevent damage to the boot.
2.
Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and retainer ring (B) on the driveshaft splines (C).

3.
Add specified grease to the joint boot as much as it was wiped away at inspection.
4.
Install the both boot band.
5.
Using the SST(09495-3K000), secure the TJ boot bands.

Clearance (A): 2.0 mm (0.0787 in.) or less

6.
Install the front driveshaft.
7.
Check the front alignment.

    TJ Joint. Components and Components Location
    Components [LH] 1. BJ assembly 2. BJ circlip 3. BJ boot band 4. BJ boot 5. Shaft 6. TJ boot band 7. TJ boot 8. Spider assembly ...

    Dynamic Damper. Components and Components Location
    Components 1. BJ assembly 2. BJ circlip 3. BJ boot band 4. BJ boot 5. Dynamic damper band 6. Dynamic damper 7. Shaft 8. TJ boot band 9. TJ b ...

    See also:

    Rear Door Belt Inside Weatherstrip. Repair procedures
    Replacement 1. Remove the rear door trim. 2. Remove the rear door belt inside weatherstrip (A). 3. ...

    4WD ECU. Description and Operation
    Description 4WD ECU processes signals from various sensors and determines the current road and driving conditions. The ECU then utilizes this information to implement precision control over ...

    Hood Assembly. Repair procedures
    Replacement • Be careful not to damage the hood and body. ...