Hyundai Santa Fe (DM): Radiator. Repair procedures
Removal and Installation
1. |
Disconnect the battery terminals.
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2. |
Remove the air cleaner assembly.
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3. |
Remove the under cover.
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4. |
Loosen the drain plug, and drain the coolant.
Remove the radiator cap to speed draining.
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5. |
Remove the front bumper.
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6. |
Remove the radiator upper hose (A) and lowr hose
(B).
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7. |
Disconnect the PWM module connector (A).
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8. |
Remove the air intake shield (A).
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9. |
Remove the upper air guard (A) and radiator over
flow hose (B).
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10. |
Remove the horn.
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11. |
Remove the upper bracket (A) and air guard (B).
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12. |
Separate the condenser (A) from the radiator (B)
and then remove the radiator assembly.
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13. |
Install in the reverse order of removal.
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14. |
Fill the radiator with coolant and check for leaks.
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Inspection
Radiator Cap Testing
1. |
Remove the radiator cap, wet its seal with engine
coolant, and then install it on a pressure tester.
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2. |
Apply a pressure of 79.4 ~ 122.58 kPa (0.95 ~ 1.25
kgf/cm², 11.5 ~ 17.78 psi).
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3. |
Check for a drop in pressure.
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4. |
If the pressure drops, replace the cap.
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Radiator Leakage Test
1. |
Wait until engine is cool, then carefully remove
the radiator cap and fill the radiator with engine coolant, then install
it on the pressure tester.
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2. |
Apply a pressure tester to the radiator and apply
a pressure of 93.16 ~ 122.58 kPa (0.95 ~ 1.25 kgf/cm², 13.51 ~ 17.78
psi).
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3. |
Inspect for engine coolant leaks and a drop in pressure.
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4. |
Remove the tester and reinstall the radiator cap.
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