Hyundai Santa Fe (DM): Rear Driveshaft. Repair procedures
Removal
1. |
Remove the rear wheel and tire (A) from rear hub.
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2. |
Remove the coking nut (A).
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3. |
Remove the rear shock absorber.
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4. |
Remove the parking brake cable.
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5. |
Remove the rear upper arm (A) after loosen the bolt (B).
[2WD]
[4WD]
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6. |
Remove the rear lower arm (B), spring (C) as loosening bolt (A)
after supporting rear lower arm (B) with jack.
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7. |
Remove the rear assist arm (C), trailing arm (D) as loosening
bolt (A), nut (B).
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8. |
Separate the end (B) of rear driveshaft on rear axle assembly
(A).
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9. |
Insert a pry bar (A) between the differential case (B) and joint
case (C), and separate the driveshaft (D) from the differential case.
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10. |
Install in the reverse order of removal.
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11. |
Check the rear alignment.
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Inspection
1. |
Check the driveshaft boots for damage and deterioration.
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2. |
Check the ball joint for wear and damage.
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3. |
Check the splines for wear and damage.
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4. |
Check the driveshaft for cracks and wears.
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5. |
Check the TJ outer race, inner race, cage and balls for rust or
damage.
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6. |
Check for water, foreign matter, or rust in the BJ boot.
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Disassembly
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1. |
Remove the TJ boot bands and pull the TJ boot from the TJ outer
race.
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2. |
Pull out the driveshaft from the TJ outer race.
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3. |
Remove the snap ring (A) and take out the inner race(B), cage(C)
and balls(D) as an assembly.
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4. |
Clean the inner race, cage and balls without disassembling.
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5. |
Remove the BJ boot bands and pull out the TJ boot and BJ boot.
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Reassembly
1. |
Wrap tape around the driveshaft splines (TJ side ) to prevent
damage to the boots.
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2. |
Apply grease to the driveshaft and install the boots.
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3. |
Apply the specified grease to the inner race (A) and cage (B).
Install the cage (B) so that it is offset on the race as shown.
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4. |
Apply the specified grease to the cage and fit the balls into
the cage.
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5. |
Position the chamfered side (A) as shown in the illustration.
Install the inner race on the driveshaft(B), and then the snap ring.
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6. |
Apply the specified grease to the outer race and install the BJ
outer race onto the driveshaft.
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7. |
Apply the specified grease into the TJ boot and install the boot
with a clip.
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8. |
Tighten the TJ boot bands.
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9. |
Add the specified grease to the BJ as much as wiped away at inspection.
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10. |
Install the boots.
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11. |
Tighten the BJ boot bands.
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12. |
To control the air in the TJ boot, keep the specified distance
between the boot bands when they are tightened.
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Rear Driveshaft. Components and Components Location
Components 1. Tone wheel 2. BJ joint 3. BJ boot 4. BJ boot big part band 5. BJ boot small part band 6. Shaft 7. TJ boot small part band 8. TJ boot big part band 9. TJ boot 10. Snap ring 11. Circlip 12. ...
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