Hyundai Santa Fe: Panorama Sunroof Assembly. Repair procedures - Panorama sunroof - Body (Interior and Exterior)Hyundai Santa Fe: Panorama Sunroof Assembly. Repair procedures

Replacement

[Removal]
1.
Remove the roof trim.
2.
Remove the windshield glass.
3.
Remove the roof rack.
4.
Using a screwdriver or remover remove the rear roof molding (A) and the front roof molding (B).
•
Relplace the roof molding to a new one.
[Rear]

[Front]
5.
Remove the panorama sunroof motor connector (A) by pressing the lock pin.

6.
Loosen the panorama sunroof nuts (A).
[Front]
Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

[Rear]
Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

7.
Loosen the bolts (A) on the side of the
Tightening torque :
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

8.
Cut off the sealant on the front edge while pulling a wire (B) left and right.
•
Put on gloves to protect your hands.
•
Heat may occur when working on the wires. Be careful not to burn your hands.
•
Be careful not to disconnect the wire.
•
When using a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts to prevent damage.
•
Take care not to scratch the body surface.
•
Two or more people should work on the wires.

9.
If a wire is visible inside the chassiss, pull the wire line (A) inside.

10.
Cut off the sealant on the side (A-A) while pulling a wire (B) left and right.
•
Put on gloves to protect your hands.
•
Heat may occur when working on the wires. Be careful not to burn your hands.
•
Be careful not to disconnect the wire.
•
When using a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
•
Take care not to scratch the body surface.
•
Two or more people should work on the wires.

11.
Remove the sealant located in the front side (A-A) by using special tools (09816-2P121, 09816-2P122) while lifting the panorama sunroof from the chassis with a scraper or flat-tip screwdriver.
•
Be careful not to damage the device hole (B).
•
Be careful no to damage the nut hole (C).
•
When using the special tool, heat may occur. Work while spraying water.
•
Replace damaged tools to new ones while working.

•
When lifting the panorama sunroof with a spanner or flat-tip screwdriver, be careful not to damage the panorama sunroof panel.
12.
Remove the sealant located in the rear side (A-A) by using special tools (09816-2P121, 09816-2P122) while lifting the panorama sunroof from the chassis with a scraper or flat-tip screwdriver.
•
This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
•
This blade has a inclination to push downward. (09816-2P123, 09816-2P124)
•
When using the special tool, heat may occur. Work while spraying water.
•
Replace damaged tools to new ones while working.

•
When lifting the panorama sunroof with a spanner or flat-tip screwdriver, be careful not to damage the panorama sunroof panel.
13.
Remove the panorama sunroof assembly (A) after cutting off all sides of the sealant.
•
Be careful not to damage the panorama sunroof assembly while removing it.

[Installation]
1.
With a knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire panorama sunroof opening flange.
•
Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
•
Remove the rubber dam and fasteners from the body.
•
Mask off surrounding surfaces before painting.

2.
Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the clean surface.
3.
Clean the edge of the body panel and panorama sunroof with alcohol or airgun.
4.
Apply primer on the edge of the body panel.
•
Water leakage may occur if you touch the area applied with primer after installing the
•
Do not apply primer on the sunroof body.
•
Prevent foreign matters from contaminating the area applied with primer.

5.
Apply primer on the edge of the pamorama sunroof.
•
Water leakage may occur if you touch the area applied with primer after installing the
•
Do not apply primer on the sunroof body.
•
Prevent foreign matters from contaminating the area applied with primer.

6.
Apply sealant (B) on the panorama sunroof (A) with a sealant gun.
•
When applying sealant with a sealant gun apply it without any gap to prevent water leakage.

7.
When intalling the panorama sunroof, match the body centering device hole (A) and place the panorama sunroof on the body flange.
[Front]

[Rear]
8.
After installing the panorama sunroof check the alignment and gap of each side.
　
 Section
 Alignment
 Gap
Front
 A-A
 0 ± 1 mm(0 ± 0.0394 in)
 5 ± 1 mm(0.1969 ± 0.0394 in)
Rear
 B-B
 0.7 ± 1 mm(0.0276 ± 0.0394 in)
 5 ± 1 mm(0.1969 ± 0.0394 in)
Side
 C-C
 -
 5 ± 1 mm(0.1969 ± 0.0394 in)

9.
Install the panorama sunroof mounting nuts (A).
[Front]
Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

[Rear]
Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

10.
Install the bolts (A) on the side of the
Tightening torque :
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

11.
Connect the panorama sunroof motor connector (A).
12.
Install the
13.
Test for water leaks.
•
Do not spray water directly towards where it is newly applied with sealant.
14.
If a leak occurs apply sealant.
•
After installing the panorama sunroof place the vehicle on a flat surface for about 4hours.
•
Within 8 hours if you must drive the vehicle, drive slowly.
•
Inform the driver to drive carefully and try to avoid driving on uneven roads for several days.
15.
Install the rear roof molding (A) and the front roof molding (B).
•
Replace the roof molding to a new one.
[Front]

[Rear]
16.
Install the roof rack.
17.
Install the roof trim assembly.

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