Hyundai Santa Fe (DM): Repair procedures
Replacement
[Removal]
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1. |
Remove the front pillar trim.
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2. |
Remove the cowl top cover.
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3. |
Using a screwdriver or remover, remove the windshield glass side
molding (A).
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4. |
Cut out the windshield sealant using the sealant cutting tool
(09861-31100).
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5. |
Remove the windshield glass (B) carefully using the glass holder
(A).
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[Installtion]
1. |
With a knife, scrape the old adhesive smooth to a thickness of
about 2mm (0.08 in.) on the bonding surface around the entire windshield
opening flange:
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2. |
Clean the bonding surface with a sponge dampened in alcohol. After
cleaning, keep oil, grease and water from getting on the clean surface.
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3. |
Install the spacer (A) install the windshield glass (B) temporarily
with marking sure to position them on the center, and then place the
alignment mark (C).
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4. |
Install the windshield glass upper molding (A) and fasteners.
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5. |
With a sponge, apply a light coat of body primer to the original
adhesive remaining around the windshield opening flange. Let the body
primer dry for at least 10 minutes.
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6. |
Apply a light coat of glass primer to the outside of the fasteners.
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7. |
Pack adhesive into the cartridge without air pockets to ensure
continuous delivery. Put the cartridge in a caulking gun, and run a
bead of adhesive (B) around the edge of the windshield glass (A) between
the fastener and molding as shown. Apply the adhesive within 30 minutes
after applying the glass primer. Make a slightly thicker bead at each
corner.
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8. |
Use suction cups (A) to hold the windshield glass (B) over the
opening, align it with the alignment marks (C) made in step 15, and
set it down on the adhesive. Lightly push on the windshield until its
edges are fully seated on the adhesive all the way around. Do not open
or close the doors until the adhesive is dry.
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9. |
Install the windshield glass side molding (A).
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10. |
Scrape or wipe the excess adhesive off with a putty knife or towel.
To remove adhesive from a painted surface or the windshield, wipe with
a soft shop towel dampened with alcohol.
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11. |
Let the adhesive dry for at least one hour, then spray water over
the roof and check for leaks. If a leak occurs, let it dry, then seal
with sealant :
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12. |
Install the cowl top cover.
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13. |
Install the front pillar trim.
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Components and Components Location
Components 1. Windshield side 2. Windshield glass side bracket [LH] 3. Windshield glass side bracket [LH] 4. Windshield glass upper molding ...See also:
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