Hyundai Santa Fe (DM): Cowl Cross Bar Assembly. Repair procedures - Crash Pad - Body (Interior and Exterior)Hyundai Santa Fe (DM): Cowl Cross Bar Assembly. Repair procedures

Replacement

•
Put on gloves to protect your hands.
•
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
•
Use a plastic panel removal tool to remove interior trim pieces to protect from marring the surface.
•
Take care not to bend or scratch the trim and panels.
1.
Remove the cowl top cover.
2.
Remove the main crash pad assembly.
3.
Disconnect the steering column connectors.
4.
Down the steering column after loosening the mounting bolts.
5.
Disconnect the blower unit connectors.
6.
After loosening the mounting bolts, then remove the rear air duct (A).

7.
Disconnect the passenger compartment junction box connectors (A).

8.
Disconnect the multi box connectors (A).
[Driver's]

[Passenger's]

9.
Disconnect the airbag control module (SRSCM) connector (A).

10.
Disconnect the connector (A) and the mounting clips in the front pillar.
[Driver's]

[Passenger's]

11.
Loosen the BCM (Body Control Module) mounting bolt (A).

12.
Disconnect the ICM relay box connector (A).

13.
After loosening the mounting bolts and nuts, then remove the cowl cross bar assembly (A).

14.
Install in the reverse order of removal.
•
Make sure the crash pad fits onto the guide pins correctly.
•
Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
•
Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
•
Enter the anti- theft code for the radio, then enter the customer`s radio station presets.

Cowl Cross Bar Assembly. Components and Components Location
Component Location 1. Cowl cross bar assembly ...

Roof Trim
...

See also:

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SRS components and functions
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Troubleshooting
Troubleshooting Trouble Symptom Probable cause Remedy Vehicle pulls to one side Scoring of driveshaft ball joint Replace Wear, rattle or scoring of wheel bearing Replace Defective front suspension and ...